G3520H – CHP Package NPI – Mechanical Structure
Home Case Studies G3520H – CHP Package NPI – Mechanical Structure
Project Scope
This is NPI Program to provide complete design of packaging for Combined Heat & Power Gensets, 20 Cylinder, 16 Cylinder & 12-cylinder Engines rated for
2.5MW, 1.5MW & 1 MW.
Business Challenges
- Design of base frame & Enclosure to take the loads of all the sub systems
- Communize of different systems for all three Genset variants
- Enclosure should be designed to withstand 120mph wind load
- Need to be design safety systems compliance with American standards
- Create schematics for all sub systems, and layout to route the wiring
harness
ARi’s Solutions
- Calculated all the loads of the systems and designed base frame
- Designed the structures of frame & Enclosure sheet to withstand 120mph
wind load - Designed Gas detection systems, E-STOP and Fire safety systems with
compliance of American standards - Created schematic as per new design with route the harness and cables
ARi’s Value Proposition
- Communize the design for all three variants, created concepts, detail
designs and overcome technical challenges involved - Sharing the ideas for cooling system to select the hoses bulk, coupling,
adapter, pumps and motors - Provided the best routing path of harness and routed the harness without
disturbing the mechanical design - Commonise the main skid design for three variants, reduce cost around
300$-400$ dollars
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https://www.arigs.com/wp-content/uploads/2025/11/G3520H-CHP-Package-NPI-Mechanical-Structure.pdf