Assembly line automation – HD Transmission
Project Scope
Develop and deploy an automated assembly line for G131 & G131 HD transmissions, enhancing productivity and reducing manual labour. Key expectations: Increased output, improved quality, and enhanced worker safety.
Business Challenges
Manual assembly process was time-consuming, prone to errors, and posed ergonomic risks to workers.
ARi’s Solutions
- Designed and implemented a multi-station assembly line with automated material handling
- Incorporated specialized tooling such as pneumatic press, caulking machine, and vibration damper feeder
- Integrated quality checks at critical stages of the assembly process
- Implemented safety features like light curtains and interlocks to protect workers
- Utilized a conveyor system for efficient part transfer between stations
- Developed and implemented a robust PLC & HMI system for process control and monitoring
ARi’s Value Proposition
- Increased Productivity: Achieved a significant boost in production capacity
- Improved Quality: Reduced defects and inconsistencies through automated processes and quality checks
- Enhanced Safety: Minimized worker injuries and improved ergonomic conditions
- Reduced Costs: Lowered labour costs and minimized downtime due to improved efficiency
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Related
https://www.arigs.com/wp-content/uploads/2025/08/Assembly-line-automation-–-HD-Transmission.pdf