Robotic Solution – Drilling, CSK & Trimming Automation

Project Scope

Automatic drilling of 8000 holes with CSK for aerospace structure of 8 meter including trimming of 6-metre-long structure.


Business Challenges


  • Time management & Consistency

  • Low Productivity & Human Error – Aerospace Precise operation

  • Availability of Skilled manpower for Routine operations


ARi’s Solutions


  • ARi Designed & Developed complete turnkey solution consisting of EOAT (2) mounted on Kuka Robot (2), in turn installed on Rail/Robo Slider (14mtrs) both the sides of component

  • 20 axis controlled by 840D CNC system

  • Features of EOAT:

  • Compact yet complete with 3 Axes & Spindle

  • 15-20 microns accuracy in all the axes

  • Integrated Spindle with 18000 rpm, and ready for automatic tool changing

  • Integrated Normalization feature with 4 laser sensors – A must for aerospace industry

  • High vision system & Auto tool change feature


ARi’s Value Proposition


  • Meets hole position accuracy of +/- 0.5mm

  • Meets hole size with tolerance of 30 microns

  • Drilling & CSK of each hole is done within 25 secs

  • 100% cost saving by automation over manual/labour work

  • Executing smart manufacturing with smart automation

  • Improved quality, Accuracy & Repeatability

  • Improved Safety & productivity

  • Minimizes operating cost


Download
Case Study

Download Case Study

Case Studies

Related

Prototype Built & Integrated Powerpack for Military Vehicle

2016

Cop Testing on Engines for Construction Equipment

2017

Tear Down Analysis of Construction Equipment

2019

Design and Development of Radiator Plugging Bench

2021

Scissors Lift – Software Development & Validation

2021

Unit Testing – Platform

2021

Genset Packaging

2021

Automation UDS Service Tool

2021

https://www.arigs.com/wp-content/uploads/2025/11/Robotic-Solution-–-Drilling-CSK-Trimming-Automation.pdf