Structural Design & Development
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Project Scope
- Modify benchmark machine frame to accommodate client-specific components and drum
- Ensure structural integrity under scaled-up loading conditions
Business Challenges
- Optimize structure design for increased load without exceeding space or weight constraints
- Maintain structural strength while minimizing cost through material and design efficiency
ARi’s Solutions
- Conducted competitive product benchmarking
- Designed large structural frame using 3D scanned cloud point data
- Modified design to fit customer components within defined space claims
- Validated design through machine load analysis and FEA correlation
- Selected appropriate materials balancing strength and cost-effectiveness
ARi’s Value Proposition
- Optimized frame thickness, reducing material cost 20% while maintaining strength
- Suggested advanced materials to support additional loading needs
- Performed structural and life analysis to ensure durability
- Completed project in a short span with 3 engineers contributing 300+ hours
- Tools used: Creo Parametric, Creo Simulation, Teamcenter
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https://www.arigs.com/wp-content/uploads/2025/11/Structural-Design-Development.pdf