Virtual Manufacturing Engineering – Excavator Assembly

Project Scope

To validate the reachability, visibility of an operator to perform the belt installation operation.


Business Challenges


  • Physical mock-up & prototype manufacturing cost, accelerates NPI

  • Standardization/commonality of part, tool & fixtures

  • Human fatigue & safety

  • First-time right, reduction in tool installation time, line balancing &

    optimization


ARi’s Solutions


  • Virtual build of the assembly sequence is to identify/ anticipate the issues

    faced at operation/station and to overwhelmed & implement at the

    assembly field

  • VME is to eliminate/minimize the prototype production cost and enhance

    the smooth assembly, material movement & improve productivity


ARi’s Value Proposition


  • Identified 20 reachability and visibility issues & resolved by feasible

    suggestion which are validated to overcome the issues and implements

    physically

  • Process:



  1. MBOM creation/assembly process validation



  • Tooling validation

  • Tools:



  1. Team center vis-mock up

  2. Vis-jack


Download
Case Study

Download Case Study

Case Studies

Related

Prototype Built & Integrated Powerpack for Military Vehicle

2016

Cop Testing on Engines for Construction Equipment

2017

Tear Down Analysis of Construction Equipment

2019

Design and Development of Radiator Plugging Bench

2021

Scissors Lift – Software Development & Validation

2021

Unit Testing – Platform

2021

Genset Packaging

2021

Automation UDS Service Tool

2021

https://www.arigs.com/wp-content/uploads/2025/11/Virtual-Manufacturing-Engineering-Excavator-Assembly.pdf